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Borg prosthetic appliances made of foam latex.

Production Methods for Borg Prosthetics

Makeup

I’m working on a project — one, to learn more about effects makeup and prosthetics, and two, to make a set of Borg prosthetics for my friend’s cosplay for Emerald City Comicon. I’ve gone through several phases of research, and decided against foam latex (as building the safe, sturdy oven I want is out of the present budget), tried out Kryolan cold foam (ye gods, that stuff is horrid), and finally decided on encapsulated silicone, which isn’t strictly necessary for this project, but I want to start learning the techniques.

Auction photo of Jeri Ryan’s screen-used Borg prosthetics.
Seven of Nine screen-used prosthetics as seen on PropStore.com.

If you look at the original prosthetics (above), at least the eye and ear pieces were made of black-tinted latex, to give the details pop under what I assume was a sponged-on metallic PAX paint, so I am going to try to duplicate that look. I thought I might need to tint the silicone, and I haven’t experimented yet, but it seems like it might be difficult to get the deep black I want.

In this “Flat Moulds” catalog, Stuart Bray offers a tutorial on pre-painting the cyborg implants that he sells molds for, and he instead tints the cap plastic black to give a nice dark base for the silver he dry-brushes on top. Almost exactly what I want to do with the borg pieces, as I’m sure that tinting the cap plastic will be easier (and perhaps more economical).

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I intended to just quickly thank Stuart on Twitter, but he quickly came up with a host of other suggestions for how to produce the piece.

https://twitter.com/swizzlevixen/status/818969003972431872

Seven of Nine foam latex facial prosthetics
Seven of Nine’s Occipital and Audio Borg implants, as seen on PropStore.com.

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That is in reference to my post on Neill Gorton’s Make-up FX 911 (private) group on Facebook. This was my attempt with the Kryolan cold foam, with a latex skin:

Face lifecast with foam prosthetic
Borg prosthetic cast in Kryolan Cold Foam, with a latex skin.

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An original foam latex borg glove
An original foam latex Seven of Nine glove, as seen on PropStore.com.

https://twitter.com/swizzlevixen/status/818971071869173761

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I should have the materials on hand to try both encapsulated and non-encapsulated methods, so I plan to give both a try and see which is the least troublesome for producing multiple pieces. I’m betting in the long run, it will be the bare silicone, but now I have the latex contamination to contend with from my cold foam trial run which will cause the platinum silicone not to cure. Guess I’ll be shelling out for a bottle of Inhibit X!

This story originally appeared on Station in the Metro.